Nā lawelawe wili metala kiʻekiʻe a me ka lapping
ʻIke ʻia ʻo Metal Cutting no kā mākou lawelawe wili a me ka lapping kiʻekiʻe, e ʻae iā mākou e hoʻokō i nā ʻae ʻana o ka sub-micron level a me ka hoʻopau ʻana o ka ʻili i hoʻohālikelike ʻole ʻia e ko mākou mau mea hoʻokūkū. ʻO kā mākou hiki ke hāʻawi i kēia mau lawelawe e hoʻonui i nā paipu a me nā uea me nā anawaena kokoke liʻiliʻi loa ke ʻike.
He aha ka Centerless Grinding?
Me nā mea wili waena ʻole, kākoʻo ʻia kahi mea hana e kahi ʻili hoʻomaha hana a hoʻonohonoho ʻia ma waena o kahi huila hoʻoponopono ikaika e hoʻohuli ai i ka mea hana a me kahi huila wili. ʻO ka wili waena ʻole he kaʻina wili OD (outer diameter). Kūʻokoʻa mai nā kaʻina hana cylindrical ʻē aʻe, kahi e paʻa ai ka mea hana i ka mīkini wili i ka wā e wili ana ma waena o nā kikowaena, ʻaʻole i kāohi ʻia ka mea hana i ka wā wili ʻole. No laila, ʻaʻole pono nā ʻāpana e hoʻoheheʻe ʻia ma luna o ka mea wili kikowaena ʻole i nā lua waena, nā mea hoʻokele a i ʻole nā mea paʻa poʻo hana ma nā wēlau. Akā, kākoʻo ʻia ka mea hana i ka mīkini wili ma kona anawaena o waho ponoʻī e ka lau hana a me ka huila hoʻoponopono. Ke kaʻawili nei ka mea hana ma waena o kahi huila wili kiʻekiʻe a me kahi huila hoʻoponopono wikiwiki me ka liʻiliʻi liʻiliʻi.
Nā lawelawe wili ʻili pololei
He mana koʻikoʻi ka wili ʻana i ka ʻili e hiki ai iā mākou ke hana i kahi ʻano huahana kūʻokoʻa, e loaʻa ana i ka ʻae ʻana o ka pae micron a hoʻopau i ka ʻili a hiki i Ra 8 microinch.
He aha ka mea ma waena o nā kikowaena wili?
ʻO ka mīkini wili ma waena o nā kikowaena a i ʻole ka cylindrical grinder kahi ʻano mīkini wili i hoʻohana ʻia e hana i waho o kahi mea. Hiki i ka mea wili ke hana ma nā ʻano ʻano like ʻole, akā naʻe, pono i ka mea ke loaʻa kahi axis waena o ka rotation. Hoʻopili kēia akā ʻaʻole i kaupalena ʻia i nā ʻano like me ka cylinder, ellipse, cam, a i ʻole crankshaft.
Ma hea e hana ai ma waena o nā kikowaena wili ma kahi mea hana?
ʻO ka wili ʻana ma waena o nā kikowaena ka hana ʻana ma luna o kahi ʻili waho o kahi mea ma waena o nā kikowaena. Ma kēia ʻano wili ʻana, ʻo nā kikowaena nā ʻāpana hope me kahi kiko e hiki ai ke hoʻololi i ka mea. Ke hoʻohuli ʻia nei ka huila wili ma ka ʻaoʻao hoʻokahi ke hoʻopili ʻia me ka mea. ʻO ia ka mea e neʻe ai nā ʻili ʻelua i nā ʻaoʻao ʻē aʻe i ka wā e hana ʻia ai ka hoʻopili ʻana e hiki ai i ka hana maʻalahi a me ka liʻiliʻi o ka manawa e piʻi ai.
Nā hiʻohiʻona wili metala maʻamau
ʻO kā mākou hui pū ʻana o ka plunge, surface, a me CNC profile grinding hiki ke hana maikaʻi i nā geometries multi-axis paʻakikī ma nā metala paʻakikī me ka hoʻopau ʻana o ka ʻili i loaʻa ʻole mai nā kikowaena mīkini. Hoʻopuka ʻia nā ʻaoʻao paʻakikī, nā ʻano, nā lipi he nui, nā ʻāpana haiki, nā kihi āpau, a me nā ʻāpana metala kikoʻī me ka wikiwiki a me ka pololei.
Kikowaena wili metala piha
ʻO kā mākou kikowaena wili metala lawelawe piha me:
● 10 mau mea wili waena
● 6 plunge/profile grinders
● 4 ili ili
Loaʻa iā mākou ʻelua ʻano o nā mea wili waena ma waena o ka hānai ʻole. Hoʻokahi hoʻolālā he hale hoʻolālā hāmama e hiki ai i ka wikiwiki throughput kiʻekiʻe a me ka hoʻololi wikiwiki; hana ʻia ka mea ʻē aʻe no ka hoʻopaʻa ʻana i nā hoʻomanawanui sub-micron diameter. ʻO kā mākou micron level tolerance surface grinders he wikiwiki a kolo; me ka hoʻohana ʻana i kā mākou mea hoʻopili kūikawā, hiki i nā mea hana ke hoʻopau i nā hiʻohiʻona hiʻohiʻona a hiki i ka radius hope spherical piha. Me nā mea wili diski ʻelua, hiki iā mākou ke wili i nā puke kiʻekiʻe o nā ʻāpana metala liʻiliʻi i nā micron tolerances.
ʻO nā ʻoiaʻiʻo wikiwiki e pili ana i nā lawelawe wili pololei
Hāʻawi i nā ʻae ʻana i ka wili like ʻole a hiki i ± 0.000020” (± 0.5 μm)
ʻO nā anawaena honua e like me ka liʻiliʻi e like me 0.002″ (0.05 mm)
Hoʻopau ʻia ka ʻili honua e like me ka Ra 4 microinch (Ra 0.100 μm) ma nā ʻāpana paʻa a me nā paipu, me nā paipu paia lahilahi, nā mea lōʻihi lōʻihi, a me nā anawaena uwea liʻiliʻi e like me 0.004” (0.10 mm)
Nā lawelawe Lapping
Inā makemake ʻoe i ka pau ʻana o ka ʻāpana i poni ʻia, nā ʻae ʻana i ka lōʻihi o ka lōʻihi, a me ka palahalaha maikaʻi ʻole i loaʻa ʻole e kekahi ʻano hana ʻē aʻe, hoʻohana mākou i kā mākou mīkini lapping hale. Hiki iā mākou ke hana i nā paipu a me nā mea paʻa me ka hoʻohana ʻana i kā mākou lapping ʻike, wili maikaʻi, a me nā mana honing flat, e ʻae iā mākou e hoʻokō i kāu hoʻomanawanui pololei a me nā koi hoʻopau. Hoʻohui ʻia, hiki i kā mākou mea hana maʻalahi ke hoʻokō i nā pono nui a me ka liʻiliʻi no nā ʻāpana metala liʻiliʻi.
He aha nā mea maikaʻi loa no ka wili ʻana i ka ʻili?
ʻO nā mea hana maʻamau ka hao a me ke kila māmā. ʻAʻole makemake kēia mau mea ʻelua e pani i ka huila wili i ka wā e hana ʻia ai. ʻO nā mea ʻē aʻe he aluminika, ke kila kila, ke keleawe a me kekahi mau plastic. I ka wā e wili ai i nā wela kiʻekiʻe, nāwaliwali nā mea a ʻoi aku ka makemake e ʻino. Hiki i kēia ke hopena i ka nalowale o ka magnetism i nā mea e pili ai kēia.
Nā ʻike wikiwiki e pili ana i nā lawelawe Lapping
10 mau mīkini hili e paʻa ana ka lōʻihi a me ka mānoanoa a hiki i ± 0.0001” (0.0025 mm)
Hiki iā Ra 2 microinch (Ra 0.050 μm) hoʻopau hope ma nā ʻāpana paʻa a me nā paipu, me nā paipu paia lahilahi a me nā ʻāpana lōʻihi.
ʻO ka lōʻihi mai ka pōkole e like me 0.001″ (0.025 mm) a hiki i ka 3.0″ kiʻekiʻe (7.6 knm)
Nā anawaena liʻiliʻi e like me 0.001″ (0.025 mm)
Nā ʻenehana maʻamau no ka hoʻoponopono ʻana i nā ʻano like ʻole o ka ʻili a me ka loaʻa ʻana o ka palahalaha a me ka like like
Ua hōʻoia ʻia ka metrology Surface e nā ʻōnaehana LVDT i loko o ka hale a me nā profilometer kamepiula
